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1、塑模保養維修講義moldmaintenancehandout前述preface重點:判斷力(外觀及組立之公差)Weightbearingpoint:judgment(outwardappearanceandtoleranceofassembly)方法:維修之方法影響到速度和效果Method:methodeffectsthevelocityandresult對策:“快”“準”“精”,以便能力之提升Countermeasures:“quick”“accurate”“master”,toimproveability1:使模具保持良好的工作狀態.Keepmoldingo

2、odworkingstate2:保証生產產品品質,減少不良.Ensurethequalityofproducts3:延長模具使用壽命.Lengthentheusagelifeofmold4:避免臨時搶修,提高生產效率.Avoidtemporaryrepairing,raiseproductionefficiency5:達到的目的.Reachthepurposeof“costdown”.保養目的()/為什么要保養?purposeCostdownPURPOSE適用範圍及責任單位suitablescopeandresponsibilityunit適用範圍:suitab

3、lescope:HPQ/內銷成型廠----塑膠模具.HPQ/insidemarketmoldingfactory----plasticmold2.責任單位:responsibilityunit:模修單位toolmaker成型加工單位moldingdepartment保養作業內容maintenanceoperationcontents塑模保養Moldmaintenance日常保養Dailymaintenance定時日常保養Timelydailymaintenance每班保養Everyclassmaintenance公模面coresurface母模面cavitysu

4、rface滑塊外側`復位杆`頂針outersurfaceofslidingblock,resetram,ejectpine模具外表面outersurfaceofmold細部保養Detailsmaintenance定時細部保養Timelydetailsmaintenance工令結束時Endofworkorder模仁core模板plate組立assembly熱澆道hotrunner水路清洗cleanwaterroute清洗排氣系統cleanairsystem頂針及滑塊ejectpinandslidingblock日常保養時機dailymaintenanceoppor

5、tunity(定時保養和每班保養)(timelymaintenanceandeveryclassmaintenance)1.定時保養模面清潔:Timelymaintainmoldsurface生產中之模具------每隔1小時一次.moldinproduction------onetimeevery1hour2.每班保養:everyclassmaintenance生產中之模具------每班保養一次.moldinproduction------onetimeeachclass細部保養時機opportunityfordetailsmaintenance1.工令結束

6、theendofworkorder2.定時保養:timelymaintenance:大型外觀件模具----每隔四萬模次large-sizedmold----every40thousandstimesPVC模具----每隔二萬模次PVCmold----every20thousandstimes其它模具----每隔五萬模次.othermold----every50thousandstimes細部保養時機常用保養工具maintenancetoolincommonuse扳手spanner氣槍airguns油石oilstone去漬油eliminatespotoil棉花/棉

7、布cotton/cottoncloth銅錘/銅棒copperhammer/copperclub模具保養的一般步驟stepsofmoldmaintenanceSeparatemold拆模Clearup清理Lubricate潤滑Assembly組立Settoformerposition歸位一:日常保養dailymaintenance日常保養主要內容maincontentsofdailymaintenance公,母模面及排氣槽的清洗cleanthesurfaceofmoldandairvent1.用氣槍吹乾凈公模面,母模面及排氣槽內的料屑.Cleanthemater

8、ialtriflesof