宁波长华模具工厂简介2013课件.ppt

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1、目录Contents：2-模具工厂介绍MouldFactoryIntroduction3-模具工厂人员配置Staffing4-模具制造开发制造流程MouldDevelopment&ProductionPrecedures5-模具工厂设计能力MouldDesignCapacity6-模具工厂制造能力MouldProductionCapacity宁波长华模具工厂NingboChanghuaMouldFactory2.模具工厂简介MouldFactoryIntroduction宁波长华模具工厂共投资160

2、0万元，于2011年3月底完成组建，4月份正式开始投产。工厂可实现年产80副中小型模具的开发及制造能力，产值达2000万元。ChanghuaMouldFactorywasestablishedbyNingboChanghuawithatotalinvestmentofRMB16millionYuan.TheconstructionwasfinallycompletedinMarch2011andproductionwaseffectivelyputintoforceinApril.Thefactor

3、yhasacapacityofdesigningandproducing80setsofmouldannually,valuedatmorethanRMB20millionYuan.宁波长华模具工厂NingboChanghuaMouldFactory3.人员配置Staffing模具工厂总人数68人，具体分配如下：Thefactoryhasatotalnumberof68staffmembers,allocatedasfollows:宁波长华模具工厂NingboChanghuaMouldFactory

4、4.模具开发制造流程MouldDesign&ProductionProcedures客户3D/2D输入Customer3D/2Dinput3D数据评审3Ddatareview编程Programming加工中心Machiningcenter线切割Wirecutting电火花EDM抛光Polishing模具组装MouldAssembly试模/修改模Mouldtesting/modification产品装车验证Vehiclebuilt-intesting外协Outsourcing二维图纸、材料/零件清单2

5、Ddrawing,material/partslisting加工工艺Processingtechnology模架/型腔材料采购Mouldbase/cavitymaterialprocurement模具总体设计Mouldoveralldesign电极加工图纸设计Electrodeprocessingdrawing模具验收Mouldinspection&acceptance制定项目计划Projectplanning模具三维数据/模流分析评审Mould3Ddata,injectionmouldingana

6、lysisevaluation宁波长华模具工厂NingboChanghuaMouldFactory模具设计采用UG6.0/CATIAV5.0R19等软件,采用MOLDFLOW2011进行设计前浇口、冷却水、零件变形、熔接线分析，设计后的零件成型缺陷的确认评价。AdvancedsoftwareprogramssuchasUG6.0/CATIAV5.0R19areappliedtodesignmoulds,andMOLDFLOW2011toevaluatepre-designfrontsprue,coo

7、lingsystem,partsdeformation,meldlineandtotrouble-shootpost-designproductdefects.DPCAT88背门饰板注塑填充分析Fillingstimulation-DPCAT88backdoortrimpanel5.模具设计能力MouldDesignCapacity模具设计的模流分析Injectionmouldinganalysis宁波长华模具工厂NingboChanghuaMouldFactory6注塑流道填充分析Fillings

8、timulationforgate&runnersystem注塑填充后零件温度分布分析Temperatureanalysisafterstimulation注塑填充后零件熔接线分布分析Weldlineanalysisafterstimulation宁波长华模具工厂NingboChanghuaMouldFactory5.1模具设计能力MouldDesignCapacity模具设计的模流分析（AUDIC7座椅侧护板）Injectionmouldinganalysis(AU