tpm全员生产管理专题教学英文讲座ppt步骤

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1、TotalProductiveManufacturingTPMTotalProductiveManufacturingisnotjustaprogram.Itisalongtermproductionefficiencyimprovementprocesstoattainapredictablemanufacturingenvironment.Throughtotalinvolvementoftheentireworkforce,thequalityofproductandmachineuptimecanbei

2、mprovedbycontinuouslyimprovingtheequipmentperformance.TPMcanalsoreducetotalproductionandmaintenancecosts.WhatisTotalProductiveManufacturing(TPM)?TPMTotalProductiveManufacturingEQUIPMENTEFFECTIVENESSMAXIMIZESEVERECOMPETITIONFORDEVELOPINGNEWPRODUCTS#CYCLETIME#

3、QUALITY#COSTINTERNALNEEDSREDUCEOPERATIONCOSTSREDUCTIONOFQUALITYDEFECTSREDUCEPRODUCTIONCYCLETIMEREDUCEINVENTORIESSAFETY&CLEANWORKPLACEOUTSIDE-COMPANYNEEDSTOTALPRODUCTIVEMANUFACTURINGTHENEEDOFT.P.M.IOPERATE--YOUFIX!IOPERATEANDIMAINTAINIT!BREAKDOWNMAINTENANCEBR

4、EAKDOWNPREVENTIONTPMrequiresachangeinculturetoembracenewdisciplines!OldThinkingNewThinkingTPMGoalsMaximizeequipmenteffectiveness.Developasystemofproductivemaintenancethatplan,design,useormaintainequipmentinimplementingTPM.Activelyinvolvemanufacturingspeciali

5、sts.Reducedwaste.Increasedutilizationofemployeeknowledgeandskills.Improvedproductqualityandconsistency.ZerounplanneddowntimeZerospeedlossesZerodefectsZeroaccidentsMinimumlifecyclecostZEROZEROZEROZEROZEROZEROE.H.S.ContinuousImprovementAutonomousMaintenancePla

6、nnedMaintenanceTraining&EducationInitialFlowControlQualityMaintenanceOfficeTPMTPM8Pillars8大支柱不断改进自觉性维护计划性维护质量维护新产品研究发展系统环境健康安全系统行政管理培训与教育Work-hourshourselapsedEffectiveEnergy#ofnon-defectiveproductorweightInputEnergyMaterials(weight)Die/Jig

7、/fixtureEnergylossesYieldlossesDie/Jig/Fixturelosses3LossesthatcanimpedeeffectiveuseofproductionresourcesOperatingworkerhoursOperatinghoursLoadingworkerhoursLoadinghoursNetworkinghoursUtilizationhoursEffectiveworkerhrs.NetutilizationhoursV

8、alue-generating(output)workerhoursValue-generatinghoursManagementlossesMotionlossesArrangementlossesLossesresultingfromlackofautosystemMonitoring&AdjustmentlossesDowntimelossesPerformancelossesD