看板管理举例（英文）

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1、WaystoschedulebatchprocesseswithkanbanPatternproduction+Predictablesequence,stability-InflexibletochangesduringshiftSequencefixed,parttimevariablePart#TriggerPointPartDescriptionLocationDateTriggeredLotSizeTool#Machine#8hourcycleP1P2P3P4P5P6Part#Part#Part#Part#Part#Part#FullEmptyTri

2、ggerPointLotmakingwithbatchboard+Visualcontrol,shorterlotspossible,info-Manycardsperpart#,requiresdisciplineTrianglekanban+Singlekanbantocontrol,pressuretoreduceC/Otime-Fixedquantityunfixedtimecasesonly天马行空官方博客：http://t.qq.com/tmxk_docin；QQ:1318241189；QQ群：175569632Sampletrianglekanb

3、anflowInventory1Part#154543EmergencyDelayOKSignalkanbanrail2CurrentNextBatchProcessPart#15455Part#15456154541545515456BCNote:Only1trianglekanbanperpart#isneededinthisflowTriangleKanbanPart#TriggerPointPartDescriptionLocationDateTriggeredLotSizeTool#Machine#天马行空官方博客：http://t.qq.com/t

4、mxk_docin；QQ:1318241189；QQ群：175569632Shortexercise-Stepsforsettinguptrianglekanban*Step1:Determinetimeavailableforchangeoverwork.Step2:Setthenumberofchangeoversperday.Step3:Establishalotsizeforproduction.Step4:Establishatriggerpointforreorder.*Assumespartnumbershavealreadybeendedica

5、tedtorunoncertainmachinesStep1:Determinetimeavailablefornon-productionwork(1machine*)Total1-shiftproductiontimeavailable(netbreaksandlunch)450min.Numberofshiftsx2Timeavailableforproductionon1machine1day=900min.Timerequiredperdaytomeetaveragedemand*-703min.Nettimeavailableforsetupand

6、changeoversperday=197min.*TakenfromabovechartonbasicmachinedataPart#Averagedemandperday(pieces)CycletimePerpieceRequiredruntimeperdayAveragechangeovertimeAveragescraprate1548720040sec.136min.55min.1.5%1548830045sec.228min.55min.1.3%1548950040sec.339min.55min.1.5%1,000703min.*Thethr

7、eepartnumbersdedicatedtothismoldingmachineStep2:SetthenumberofchangeovereventsperdayNon-productiontimeavailable197min.Averagedowntime(notincludingset-upandchangeovertimes)-30min.Timeavailableforchangeoverworkon1machine1day=167min.Averagechangeovertime÷55min.Desirablenumberofchangeov

8、ersperday=3.04天马行空官