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1、变压器的智能绕线功能系统[摘要]文章介绍了一种基于ATMEL公司的MEGA16单片机控制的变压器绕线系统。论述了系统的工作原理、硬件实现及软件编程方法。系统包括单片机控制电路、传感器检测电路、电机驱动电路、键盘输入和液晶显示电路几部分。绕线与排线两轴无机械耦合，通过电气解耦和软件控制，保证了两轴的同步驱动，实现了柔性化数字控制。传统老式的绕线机在使用时存在着一些功能缺陷：匝数记数不清；线盘甩线等；在绕制细微漆包线时，出现无法达到整齐排线，绕线张力无法控制等问题，特别是绕制线径较小的一些线圈和传感器机芯线圈时，问题尤为突出。这些缺点严重影响了绕线的质量。本设计解决了以上问题
2、，且适用于细微漆包线的缠绕，用它绕制的细微漆包线线圈，不仅张力稳定，排线整齐，而且利用液晶屏提供了友好的人机界面，实现绕线工艺的柔性化，工艺参数修改方便，效果较好。实践证明，上述控制系统应用于绕线机具有操作简单，运行可靠，自动化程度高，控制精度高、工作稳定可靠等优点。[关键词]绕线机；单片机；传感器；电机IIITheIntelligentCoilingSystemofTransformer[Abstract]ThearticleintroducedakindoftransformerroundlinesystembasedontheMEGA16MCUofATMELcomp
3、any.Itdiscussesworkingprinciple,hardwarerealizationandthesoftwareplaitdistancemethodofsystem.ThesystemincludestheMCUcontrolledcircuit,thetransducerdetectedcircuit,electromotordrivecircuit,keyboardimportedcircuitandLCDshowcircuit.Thetwostalksofroundlineandrowlinehavenomechanicalcoupling,an
4、dthesystemcontrolthroughtheelectricsolutioncouplingandsoftwarecontrolling,topromisesynchronouslydriveofthetwostalks,andcarryoutagentlenumericalcontrol.Thetraditionaloldstyleroundslinemachineshavesomefunctionblemisheswhileusing,suchas,countingcirclenotexactly,linetraythrowinglineandsoon.Wh
5、ileroundingsmalllinewraparoundlacquer,itcan'tarrangelinetidilyandcan'tcontrolthestrainwhileroundingline.Theproblemisoutstanding,especiallywhenroundingsomesmalldiameterwindingandsomewindingofsensor'score.Theseweaknessesseriouslyinfluencedthequalitytoroundlinear.Thisdesignworksouttheproblem
6、sabove,anditisapplicabletoroundthesmalllinewrapsaroundlacquer.Notonlythetensionisstableandthelineisarrangedtidily,butalsothedesignprovidedtheman-machineinterfaceofamity,makinguseoftheLCDscreen.Itrealizedthatthecraftisgentletoturn,craftparameterisconveniencetochange,andtheeffectisbetter.Pr
7、acticeprovedthatthesystemmentionedabovehaveagreatmanyofadvantages,suchas,operatedsimple,runcredibility,highautomationdegree,highcontrolaccuracy,worksteadilyandreliably.[Keywords]Roundinglinemachine；MCU；Sensor；ElectromotorIII
