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1、不断改进CONTINUOUSIMPROVEMENT定义：一个基于标准化，通过一系列小的改进来达到改进的程序。Definition:Aprocessbasedonstandardization,wherebyimprovementismade,throughaseriesofsmallimprovements.目的:不断向前挑战更多的目标并且通过减少浪费在安全、人员参与、质量、响应和成本方面取得进步。Purpose:Toalwaysadvanceaheadtowardsanevermorechal
2、lengingtargetandmakeprogressinSafety,PeopleInvolvement,Quality,Responsiveness,andCostthroughtheeliminationofwaste.1TheContinuousImprovementCycleStandardizationImprovementStandardizationStandardizationStandardizationImprovementImprovement上面这张图表显示出每次改进
3、之后，都会带来暂时的不稳定，直到建立并应用新的标准。只有当情况真正稳定了，新的不断改进才能实施。Thediagramaboveshowshoweachtimeanimprovementisimplemented,itcreatestemporaryinstability.Therewillbeashortperiodofinstabilityuntilnewstandardsareset,andapplied.Onlyoncethesituationistrulystable,cannewimp
4、rovementsbeimplemented.改进改进改进标准化标准化标准化标准化不断改进CONTINUOUSIMPROVEMENT循环的不断改进2不断改进要素ContinuousImprovement1暗灯原理AndonConcept2业务计划实施BusinessPlanDeployment3全员生产设备维护TotalMaintenanceSystem4设施、机器、工具和规划的精益设计LeanDesignofFacilities,Equipment,ToolingandLayout5不断改进的
5、流程ContinuousImprovementProcess6早期制造设计整合EarlyMfg.DesignIntegration(DFM/DFA)7问题解决ProblemSolving不断改进CONTINUOUSIMPROVEMENT3不断改进CONTINUOUSIMPROVEMENT要素1：Andon原理Element1:AndonConcept定义:一个生产现场的工序控制系统(人工或自动启动)，能在异常情况发生时传递需要帮助的信息并进行相关信息的交流。DEFINITION:Anoperat
6、ionalfloorprocesscontrolsystem(thatcanbeactivatedmanuallyorautomatically).tocommunicatetheneedforassistancewhenabnormalconditionsoccuraswellascommunicaterelevantinformation.目的:授权作业，为防止缺陷出现或传递到下一个工序,或操作迟后于工作节拍，员工拉暗灯呼叫援助，立刻进行问题解决。并促使管理层和支持部门亲临车间查看问题,采取
7、措施。PURPOSE:Toempoweroperationstopreventtheoccurrenceorpassingofdefectstothenextprocessandcallforassistancewhenbehindinworksequence;prioritizeandinitiatetheproblemsolvingprocess;drivemanagementandsupportgroupstogoandseetheproblemsonthefloorandtakeacti
8、onandcommunicateoperationalinformation.4不断改进CONTINUOUSIMPROVEMENT要求Requirements1.把有关信息显示于众Visuallydisplaysrelevantinformationforanyoneto2.使用固定仃位点Fixedpositionstopsexists/marked3.单线系统,当使用时,由单一拉线锁定oneropesystem,whenapplicable,andinterlockedbyasinglepul
