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1、UtilityTrailerOVERVIEWIntroductionYoucanbuildthishandytrailertohaullumber,topsoil,lawnequipment.justaboutanythingwithina2,000-poundcapacity.Thelightweight,bolt-togetherdesignmakesiteasytouseandnottoodifficulttoconstruct.•Beginner-aboutaweek•Intermediate
2、-about4to5days•Advanced-about2to3daysSTEPS1.Ifyoubuyacompleteaxleassembly,you'llhavenowelding.It'salsoimportantthatyouuseaveryrobustdrillforthemetal.Aheavy-duty3/8"variablespeeddrillistheminimumrequired.Placethespringsoverthemountingpadsontheaxleandatta
3、chusingtheU-boltsandsquareplates.Usingnutswithlockwashersorcompressionnuts,tightensnuglyfornow.Overtheendsofthesprings,installtheshackles.Theswinginglink,whichallowsthespringtodistortunderload,shouldbeattherearofthetrailer.2.Installthebackwheelstothewhe
4、elmountingstuds,thenmeasurethedistancebetweenthetirestodeterminetrailerwidth.Thespacebetweenthewheelsmustbelargeenoughtoallowatleast3/4"clearancebetweenthetireandthefinishedsideofthetrailer.3.Aftercuttingtwocrossbeamsfromtheangleiron,centerthecrossbeams
5、overtheshacklesandspringbraces.Makingsurethatthespringsaresquaretotheaxle,markthelocationoftheboltsonthecrossbeamsanddrill1/2"holes.Withlockwashers,boltthecrossbeamsthroughthespringbracesandintotheshackles,pointingtheboltsdownward.NowtightentheU-boltfir
6、mly.4.aFromthe2"angleiron,you'llcutyourtwosidebeams,therearbeamandthefrontbeamtothesedimensions.4.bClampthesidebeams,therearbeamandthefrontbeamtogetheratthecornersusingC-clampsorlockingpliersandmakesuretheassemblyissquare.5.Nowmarkthecenterlineofthetrai
7、lerandplacetheframeoverthewheelassemblywiththecenterlineofthewheelsjustbehindthetrailercenterline.Thewidthofthecrossbeamsshouldbethesameasthewidthoftheclamped-togetherframe.Clamptheframetothecrossbeams.Drillandbolttogetherthefourcornersoftheframewith1/2
8、"bolts.Drillandboltthecrossbeamassemblytothesiderailswiththesamesizebolts.Allmustpointdownwardandhavelockwashers.6.Clampthecouplerattheendofthetongue.Drillthetongueandboltthecouplerinplaceusingbolts.7.Toinstallthetongueontothefro
