SAP KANBAN Full Process SAP看板流程演示练习.doc

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1、KANBANisaprocessbywhichmaterialcanbereplenishedaspertherequirement.KANBANisaJapanesetechnologyformaterialreplenishment.KAN-meanscardandBANmeanssignal.Henceunderstandingiscardwhichwillgivethesignalforreplenishment.  KANBANwillhaveplasticbinsandcards.Theca

2、rdwillholdthematerialno,storagelocation,Barcode,materialqtyetcandwillbekeptonthebinoncethebinisfull.Oncethebinisempty,thenthecardwillbeontheboard.Likethatmultiplecardwillbethereforasinglematerialwithproperserialno. KANBANishavingtwomasterdata. 1.   Contr

3、olcycle2.   SupplyareaFirstofallsupplyareawillbecreatedwithstoragelocationandresponsibleperson.TcodePK05.Puttheplantandcreatenewentry. Putstoragelocationandresponsiblepersonandsavethedata. GotoMMSC  Excludethestoragelocationfromplanning(asthisisnotrequir

4、edtoplanthroughMRP).Wecanexcludethestoragelocationfromcustomizingalso.Inthiscaseallthematerialinthestoragelocationwillbeexcludedforplanning.  Nowthecontrolcyclehastobecreated.TcodePK01Putmaterial,plant,supplyareaandselectclassicKANBAN.   PutnoofKANBAN(me

5、ansnoof bins),NoofKANBANquantityandmaximumemptyallowed. Selectproductiontypealso(inhouse/external).Thiscanbedonethroughcontrolcyclemaintenancealso.TcodePKMC.Tocreatenewclickon   NowcheckMD04screenTotalstockis63andisexcludedfromMRP.Thisstockwillbeconsumed

6、insubsequentstage(innextstage)NowcheckthestatusoftheKANBANbin.TcodePK13N HerethreebinsarefullandtwobinsareinWaitstatus.Click  toseethelegends.TwoimportantstatusofKANBANis.IfBinsaremadefull-GRwillbedoneIfBinsaremadeempty-Procurementproposalwillbecreated(N

7、OTGIWILLBEDONE)GIisbeingdonethroughbackflush.InactualsituationbinsarebeingscannedthroughRFdeviceandscanningisbeingdoneonetheBinsareemptyorFull.Butherewewilldothroughthistab.Let’sselectonebinandmakeitemptybyOneKANBANprocessedandBinbecameRED.ThismeansBinis

8、empty.NowcheckMD04.OneProductionordercreated(asemptymeansoneproposalwillbecreated). MakeanotherBinemptyissameprocessandseeMD04screen.   Releaseboththeorder.TheordertypeofKANBANisPP05.   DoubleclickontheBinandyoucanseethede