台式钻床操作、维护和保养规程.doc

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台式钻床操作、维护和保养规程Regulationsontheoperationandmaintenanceofbenchtypedrillingmachine文件编号No：MD-WI-015版本：AVersion:A实施日期Date：2011/8/15修改码：0Revisedcode:0编制(constitutor)：审批(audit)：台式钻床操作、维护和保养规程Regulationsontheoperationandmaintenanceofthebenchtypedrillingmachine1.目的1.objective通过对设备的严格规范化管理，确保设备保持完好状态，更好地为生产服务。Fortheobjectivethattheequipmentscanworkwithhighefficiencytofinishtheproductionwellthroughthestrictandstandardmanagement.2.适用范围2.Scope台钻的操作、维护和保养。Itisappliedinallkindsoftheoperationandmaintenanceofthebenchtypedrillingmachine.3.操作规程3.Regulationsonoperation3.1操作场地必须整洁，照明充分。砂轮必须戴好砂轮罩，托架距砂轮不得超过5mm；使用后必须拉闸。Enoughilluminationensure,sandwheelmustbecoveredwithitscarter,bracketshallnotexceed5mmfromsandwheel,(powersupplycutoffafteroperationfinished)3.2操作人员必须戴好安全眼镜不得正对砂轮，而应站在侧面。不准戴手套，严禁使用棉纱等物包裹刀具进行磨削。Operatormustwearsafetyglassesandshallnotstareatthewheeldirectly,heorsheshallstandinthesidedirectiontowardsandwheelmachine.Itisnotallowedtoslicingbywrappingcuttingtoolswithcottonyarn.3.3砂轮只限于磨刀具、不得磨笨重的物料或薄铁板以及软质材料(铝、铜等)和木质品。Sandwheelmachineisonlyusedtopolishthecuttingtoolsnoothermaterials.3.4砂轮机在开动前，要认真察看砂轮机与防护罩之间有无杂物。应先用手转动砂轮，观察转动是否灵活，有无相擦现象。确认无问题时，再开动砂轮机。Beforestartingthemachine,checkwhetherthereareforeignarticlesbetweensandwheelmachineandtheprotectioncarter.Rotatesandwheelmanuallytocheckifitisflexible,startthemachinewheneverythinggoeswell.3.5在同一块砂轮上，禁止两人同时使用，更不准在砂轮的侧面磨活。磨工件时，操作者应站在砂轮机的侧面。不要站在砂轮机的正面，以防砂轮崩裂，发生事故。itisnotpermittedtoallowtwopeopleoperateonesandwheelatthesametime,whenpolishingtheworkpieces,standinthesidepositiontopreventaccidenthappening.3.6使用时要精神集中，磨削时的站立位置应与砂轮机成一夹角，且接触压力要均匀，严禁撞击砂轮，以免碎裂。 台式钻床操作、维护和保养规程Regulationsontheoperationandmaintenanceofbenchtypedrillingmachine文件编号No：MD-WI-015版本：AVersion:A实施日期Date：2011/8/15修改码：0Revisedcode:0编制(constitutor)：审批(audit)：Concentratewhenoperating,standingpositionandsandwheelmachineshallformanincludedangle,workforceshallbeevenlyincaseofthewheelbroken.3.7对于细小的，大的和不好拿的工件，不准在砂轮机上磨。特别是小工件要用工夹具拿牢，以防挤入砂轮机内或挤在砂轮与托板之间，将砂轮挤碎。Forthetinyandslimworkpiece,itisnotallowedtopolishthroughsandwheelmachine.Forthesmallworkpiece,clampittightly.3.8砂轮机起动后，需待砂轮运转平稳后，方可进行磨削，压力不可过大或用力过猛。砂轮的三面(两侧及圆周)不得同时磨削工件。Polishtheworkpiecesonaftersandwheelmachinerotatingstably,workingforcecannotbetoobigandtoofiercely.Donotpolishtheworkpieceformthreesidesofsandwheelmachine.3.9在使用过程中要经常检查砂轮片是否有裂纹、异常声音、摇摆、跳动等现象，如果发现应立即停车报告车间主任和安全设备环境管理员。Checkregularlywhethertherearecrackles,abnormalnoise,shake,jumponthewheels,ifso,stoptheoperationandreporttojobsitedirectorstohandleit.3.10砂轮不准沾水，要经常保持干燥，以防湿水后失去平衡，发生事故。Nowaterisallowedtothewheelsurface,itshallbekeptdry,thisistopreventitlosetheoriginalbalanceandbringoperatorswithhazards.3.11新砂轮片在更换前应检查是否有裂纹，更换后需经10分钟空转后方可使用。12、砂轮磨小到接近法兰盘边沿旋转面10毫米时，应予更新，发现砂轮面沟槽，径向跳动过大时，不准使用。严禁私自拆卸砂轮。Checkwhethertherearecracklesonethewheelwhenreplacingthenewpieces,afterreplacing,rotatingitafter10minutes.Whenthewheelissmallenoughto10mmtoflange,itshallbereplacedtothenewone.Ifradialjumpistoobig,itisnotpermittedtouse,anddonotdisassemblesandwheelbyarbitrary.4.维护职责4.Responsibilityformaintenance4.1操作工负责设备每天、季度和年度的维护和保养，并填写维护和保养记录；4.1Operatorsshallcarryoncurrent,yearlyandquartermaintenanceofthemachineandrecordthehistoryofthemaintenance.4.2车间部门主管负责设备日常点检保养工作的监督、检查和落实工作；4.2Directorintheworkshopshallmonitor,checktheworkofthemaintenanceandtoguaranteeitsimplementation.4.3生产课负责设备维护和保养工作的监督、检查，并负责组织对设备的应急维修。4.3Productiondepartmentsshallmonitorandcheckthemaintenanceoftheequipmentsandshallorganizetheurgentrepairoftheequipments.5.保养项目：5.Itemofmaintenance5.1工作前Beforeoperation 台式钻床操作、维护和保养规程Regulationsontheoperationandmaintenanceofbenchtypedrillingmachine文件编号No：MD-WI-015版本：AVersion:A实施日期Date：2011/8/15修改码：0Revisedcode:0编制(constitutor)：审批(audit)：5.1.1检查各操作手柄、开关、旋钮是否在正确位置、操纵是否灵活、安全装置是否齐全、可靠。Checkwhetheroperationhandle,switch,buttonareintherightposition,operationisflexibleornot,whetherallsafetydevicearesafeandreliable.5.1.2按润滑要求加油润滑，然后接通电源。Lubricateaccordingtotheregulation,andswitchonthepower.5.1.3低速运转3-5分钟，确认正常后方可开始工作。Operatefor3to5minutesunderlowspeed,andstarttodrillingonlyafterworkingstatusisokay.5.2工作中Intheprocess5.2.1严禁超负荷、超性能作业加工。Donotoperateoverload,andexceeditsperformance.5.2.2装卸钻头应停车进行，装钻夹头及锥柄铣刀钻头的，锥面要擦净，装夹要牢靠。卸下时用标准斜铁和铜锺轻敲、严禁用其它物件乱敲。Installordisassembledrillingheadmustbewaitedaftermachinestoprunning,conicalsurfaceshallbecleanedwheninstallingdrillinghead.Clampfirmly.Whendisassembling,knockthedrillingheadswithgentleforcebyobliqueironorcopperhammer.Itisforbiddentouseothertoolstodothis.5.2.3工件、工装要正确固定，禁止带手套操作。Workpieceandtoolingshallbefixedwell,anddonotwearglove.5.2.4机床运行中出现异常现象，应立即停机，查明原因及时处理。Machinemustbestoppedwhenabnormalcircumstanceoccurs,tofindthebestsolutiontoIt.5.3工作后Afteroperation5.3.1必须将各操纵手柄置于“停机”位置，切断电源。Operationhandlemustbeinthepositionof"stop",andcutoffpowersupply.5.3.2进行日常维护保养。Dailymaintenance5.3.3如较长时间不用，应在钻床未涂漆的表面涂油保养。Addanti-rustoilonthedrillingmachinesurfacewherenopaintcoveredifthemachineHasnotbeenusedforlongtime.5.4周期性保养Periodicalmaintenance5.4.1钻床运行三个月应进行周期性保养，保养时间1-2小时，以操作工为主，维修工人配合进行。Periodicalmaintenanceshallbecarriedoneverythreemonthsfor1-2hrs.Mainwork 台式钻床操作、维护和保养规程Regulationsontheoperationandmaintenanceofbenchtypedrillingmachine文件编号No：MD-WI-015版本：AVersion:A实施日期Date：2011/8/15修改码：0Revisedcode:0编制(constitutor)：审批(audit)：finishedbyoperators,andrepairmancooperate.5.4.2首先切断电源，然后进行保养工作（见下表）Switchoffthepowersupplyandcarryonmaintenance(seebeneathform)钻床保养内容表maintenancefordrillingmachine序号S/n保养部位Maintenanceparts保养内容及要求Maintenancecontentandrequest1外保养Maintenanceforoutside1.擦洗机床，做到无油污、无锈蚀。Cleanthemachinetoensurenogrease,andnotrusty.2.配齐螺钉、螺母。Topreparescrewsandnutswell.2传动系统Motionsystem检查传动系统是否灵活，皮带松紧程度。Checkmotionsystemisflexibleornot,anddrivebelttightness.3电器Electrical擦拭电机，检查、紧固接零装置。Cleanmotorandinspectspareparts4主轴皮带轮轴承和主轴下的轴承DrivebeltbearingAndspindlebearing定期用黄油润滑（每年清洗一次，需卸下主轴皮带轮和花键套，将轴承从轴承座中取出，然后添加黄油）。Cleanitbybutterlubricant(onetimeeachyear,itneedstodisassemblespindledrivebeltandkeysleeve,todrawthebearingfrombearingpadandaddbutterintoit)5其它磨擦部分和轴承Otherfrictionpartsandbearing用机油润滑主轴下面的轴承及用机油注入主轴皮带轮花键套中。Fillgreaseintokeysleeveandbearingbeneathspindle.6.引用/支持性文件Quotation/supportivedocuments基础设施控制程序。Controlprocedureofthefundamentalequipments7.相关记录Relatedrecords《设施日常保养记录表》。《recordsofdailymaintenance》。