川崎滚边技术介绍

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1、川崎机器人包边工艺和技术介绍ProductionEngineeringRollerhemming.pptWhatisrollerhemming?什么是包边Theroboticrollerhemmingtoolmovesaroundthesheetmetalstobeprocessedandcreatesthedesiredhemmingvariants.机器人包边方法是通过压轮在金属薄板边上以不同的角度移动而使薄板边发生弯曲,以达到所期望的包边角度.川崎机器人HemmingSystem川崎机器人HemmingSystemE

2、DHS130°EDHS180°FinalHemmingFunction:Operation川崎机器人HemmingTool(90-130°flange-opening)Pre-HemmingOperationMovie(tostartthemovie,clickthepicture)RollerHemmingTechnology包边工艺Realizationofseveralvariousflangespossible:通常的几种包边方式:dropformationV-shapedrollerstandardflangec

3、ontourrelatedrollertoolsupportV-shapedflangeatmagnesiuminnerpartspecialflangeNumberofHemmingSteps4stepswith30to45DegreesperStepNumberofstepsdependsongeneralconditionssuchasmaterialorflangelength.2or3stepsStandardRollerHemmingForcesDuringtheRollerHemmingProcessPre-

4、HemmingForces:Steelapprox.400-700NAluminumapprox.300-650NFinalHemmingForces:Steelapprox.1000-1500NAluminumapprox.900-1250NDeployedRobotsat川崎机器人:KUKA(KRC1,VKRC1andnewer)ABB(S4andnewer)Fanuc(RJ2andnewer)Therobotsareworkingwellbelowtheirloadlimits!!!!RollerHemmingTec

5、hnologyby川崎机器人滚边技术Systems系统:•川崎机器人EDHS130°Single单头•川崎机器人EDHS130°TwinStep双头(patented专利)•川崎机器人EDHS130°Verso反面(patented专利)•川崎机器人EDHS180°Ourcompetencies实力:•Consultinginproductdevelopment产品开发咨询•SE-SupportSE-支持•Developmentofhemmingmethodplan滚边方式开发•StandardizedHemmingToo

6、ls标准滚边工具•Concept&Engineering概念及工程•Simulation仿真•Manufacturing,commissioning,startup制造,调试,启动•RobotProgramming,Qualitycycles机器人编程,质量管理循环•RealizationfromSystemintegrationtoturn-key-solutions通过系统集成在整个项目方案中实现YourAdvantage优势:•ExperienceinthespecialfieldofRollerHemming滚边专

7、业领域的经验•Experienceinproductionfacilities产品设备的经验•Experienceinproductdevelopment产品开发的经验•Skilled,highlyqualifiedEngineers拥有高技术,高质量的工程师•ReductionofrisksandinterfacesforourcustomersbyacompleteSolutionoutofonehand通过完整的方案来减少客户的风险•Highquality/stableprocesses高质量/稳定的程序Roller

8、HemmingTechnology包边工艺RollerHemmingofaTailgate(2hemmingrobots)两台机器人用于车后门盖包边RollerHemmingTechnology包边工艺ConventionalmassiveengineeringforhemmingWherethecyc