全球运营管理课件new gom3-factory layout (update)

全球运营管理课件new gom3-factory layout (update)

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时间:2019-07-23

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1、GOM3OperationsManagement Layout14BasicProductionLayoutsProcessLayoutProductLayoutGroupTechnology(Cellular)LayoutFixed-PositionLayout2LayoutTypesFoundryMillingmachinesLathesGrindingPaintingDrillsOfficeWeldingForging(a)Layoutofajobshop3ProcessLayoutAdvantages

2、:generalpurposeandlesscapitalintensivelessvulnerabletochangesequipmentutilizationemployeesupervisionDisadvantages:slowerprocessingrateslostproductiontimeforsetupsmorecapitalandspaceforinventorylongermanufacturingleadtimesmaterialshandlingrequiresvariablepat

3、hdevicesproductionplanningandcontrolmoredifficult4LayoutTypesStation1Station2Station3Station4(b)Layoutofaproductionline5ProductLayoutAdvantages:fasterprocessingrateslowerinventoriesinfrequentsetupsDisadvantages:riskoflayoutredesignlessflexibilityforlowvolum

4、e,dedicatedresourceshavelowutilization6GroupTechnology(a)JumbledflowsinajobshopwithoutGTcellsDrillingDDDDGrindingGGGGGGMillingMMMMMMAssemblyAAAALathingReceivingandshippingLLLLLLLL7GroupTechnology(b)LineflowsinajobshopwiththreeGTcellsCell3LMGGCell1Cell2Assem

5、blyareaAALMDLLMShippingDReceivingG8GroupTechnology(b)LineflowsinajobshopwiththreeGTcellsCell3LMGGCell1Cell2AssemblyareaAALMDLLMShippingDReceivingG934GroupTechnologyBenefits1.Betterhumanrelations2.Improvedoperatorexpertise3.Lessin-processinventoryandmaterial

6、handling4.Fasterproductionsetup1035GroupTechnologyTransitionfromProcessLayout1.Groupingpartsintofamiliesthatfollowacommonsequenceofsteps.2.Identifyingdominantflowpatternsofpartsfamiliesasabasisforlocationorrelocationofprocesses.3.Physicallygroupingmachinesa

7、ndprocessesintocells.11Example:ProcessFlowAnalysisAssumethatKingSportsProductsproducesavarietyoftennisracketssequentiallyonfourmachines,andthetimesrequiredoneachmachineforonetypicalracketareshownasfollows:RawMaterialsMachineAFramer4minutesMachineBHandler3mi

8、nutesMachineCStringer10minutesMachineDFinisher2minutesRacket12Example:ProcessFlowAnalysisThroughputtime:4+3+10+2=19minutesCycletimeoftheprocess:10minutesIfKingiswillingtoinvestinanothermachine,whichtyp

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