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1、BenefitsofCellProductionMethodPreparedby:T.Q.ChenApproveby:R.F.PangDate:Jun.06.04JinZhongElectronicsCo.Ltd.DongGuan.IEDepartmentProgressbyProductionInnovation生產方式的變革(1)1)Productionstyle生產類型Flow-orientedproduction,information生產的流程方向LargeinventoryQty大量的庫存Productionbasedonforecast根据預測來生產LargeQtyprodu
2、ction大批量生產Customer’s客戶RequiredproductsReducedfundsturnover要求的產品減少周轉資金RequiredtimeReducedspace要求的時間節省了空間RequiredQtyReducedcontrolcosts要求的數量節約了管理費用InnovationMixedflow,Individual“islands”混合型流水線，獨立的操作單元IntegratedFlowReductionofWIP整合型流水線減少在制品Reductionofhanding減少過程處理Simplifiedqualitytracking簡化質量跟蹤Innova
3、tionSmallLotProduction小批量生產Target:Zeroinventory目標：零庫存ProgressbyProductionInnovation生產方式的變革(2)1)InventoryReductionbyLogisticImprovements.后勤供應的改進使庫存減少2)Manufacturingequipment.制造設備InnovationLarge-size,Highspeed,Highperformance,Highprice大型,高速,高性能,昂貴的价格Smallsize,Low-mediumspeed,Functional,Lowprice小型,适中
4、的速度,具備基本功能,低廉的价格WIPreductionbyproductionleveling生產規模的標准化使‘在制品’得以減少InnovationLargeOrder/DeliveryofParts大批量的元件采購訂單/交付Pushstyleprovision推式供應StockpartsInventory庫存元件Output出貨倉Input進貨Provision供應Prodline生產拉Smallqtyorder/delivery小批量的訂購Deliveryonlywhatisused僅提供所需要的Prodline生產拉ReductionofRawmaterialsWIP減少了原材料
5、加工時間Direct‘Refrigerator’直接供應上拉‘Kanban’1)Fromsingleoperationtomulti-operation.從單一的操作向多項操作轉化2)ControlcomprehensiveforanyoneInnovationDatamanagementbycomputer電腦控制管理數据Select&Order,Fixedplace,Fixedqty,Fixedmarking有選擇性地定購,固定的地方,固定的數量,固定的標記Visualmanagement可視化管理ProgressbyProductionInnovation生產方式的變革(3)Inno
6、vationDividedlaborconveyorproductionstyleduetosingleoperation單一的操作使得生產按傳送帶進行Conveyorline傳送帶拉Multi-operationandCellproductionmethod多項操作同小單元生產Multi-operation(Multi-skilledworkers多項操作(多技能工人)WIPreductionbyproductionleveling生產規模的標准化使‘在制品’得以減少Cell10000PCs.10000PCsstorageX.X庫存Shouldbeinstorage…?將要庫存…?The
7、reshouldbe…PCs將有多少庫存PartAMax(PCs)Min(PCs)Byseeingtheabnormality通過看到不正常aquickresponseispossible快速反應才成為可能Abnormal不正常Conveyorline1234。。。。。。11Change-overlossoccurs轉Model損失Layoutmodificationisdifficult布局不易調整(轉model時重新
